Machine learning and operational data analytics and monitoring asset health engineers can optimize processes at the company or in the plant and lower reliability risks. It is vital to use preventative maintenance software to maintain the stability of operations, guarantee conformity to warranty requirements, and take care of problems that could affect production before they arise.
Types of Industrial Machine Preventive Maintenance
There are four major categories of preventative maintenance to pick from. Although they’re all structured and scheduled differently, they are all designed with the idea of planned maintenance. This is because various company activities require different kinds of maintenance. Check the information on this page for some tips regarding preventive maintenance.
Preventive Maintenance Based on Use
The usage of an asset prompts usage-based preventative maintenance to be performed on it. A date for an upcoming inspection or maintenance task can be estimated with the help of this form of maintenance by looking at the average daily usage of an asset or its level of exposure to environmental conditions.
Calendar- Or Time-Based Preventive Maintenance
If you are using a time- and calendar-based approach, the preventive maintenance will be carried out at dates that have been set and according to intervals defined by calendars. The maintenance process will begin when the deadline approaches and the needed work orders have been issued.
Predictive Maintenance
The goal of predictive maintenance would be to schedule appropriate maintenance procedures ahead of time in advance before any malfunction has ever taken place. Before the team can figure out when maintenance will be required, the first step is to evaluate the state of the equipment or machine. Following that, maintenance chores are scheduled in order to prevent any unanticipated breakdowns on equipment.
Prescriptive Maintenance
It is not just a way to identify when a problem is about to occur; It also explains the cause of the failure due to being occurring. This type of maintenance assists evaluating and choosing the most suitable options and possible outcomes to reduce the risk of any potential harmful impacts on the operation. If parts prescribed are not readily available that need storage, companies offer various logistic services for storage needs at an affordable cost to prevent more damage from occurring.
Reactive Maintenance
It is also known as “breakdown maintenance”. It’s a process where the focus is placed on repairing or replacing equipment and returning it to its original condition only when it has already malfunctioned or been deemed to be unusable. Reactive maintenance, in general, tackles a problem issue only after it has occurred, without taking preventative measures. This maintenance can still be executed, but only for inexpensive, easy-to-replace components whose failure won’t cause collateral damage or whose cost is less than preventative maintenance.
Preventive vs. Predictive Maintenance Verdict
“Preventive maintenance” comprises a wide range of actions and duties. Each component of the manufacturing process requires regular cleaning and fluid lubrication. In other cases, the need for more extensive service might be required, for example, repairs, reconditioning, or replacing parts.
Meanwhile, predictive maintenance is an improvement to preventative. Both types of maintenance avoid mechanical issues. Predictive maintenance goes further and is more accurate, and requires more information. The model’s predicted lifespan and the performance record are together. Predictive maintenance models can make precise predictions, get all the details about system failures by incorporating more information.